I just did some quick searching since your post surprised me…. Not finding egregious examples from the other manufacturers
That's odd - I see tons of hits regardless of the manufacturer I plug in. The term 'egregious' is subjective though and I didn't exhaustively search through all the hits to check on the detailed circumstances. Tesla got a lot of bad press for body gap issues but again, I see hits for any manufacturer.
For the Acura Canada Rep to tell me there is nothing we can do to align your doors, our concern is you may experience water leaks later on tells me, this company doesn't give a crap about their clients. They think because their engines are reliable, this is enough for the market and people should suck it up and by whatever quality Acura delivers.
Well, that's just plain wrong for Acura to tell you that. There likely 'is' something they can do to align the doors. This is something body shops do all the time. It sounds like they were just blowing you off. Did you try taking it to a different dealership?
Almost all manufacturers have reliable engines nowadays for the majority of their vehicles so if that was the main criteria to consider a vehicle a viable candidate to purchase I could purchase from almost any manufacturer - this isn't something unique to Honda. They won't capture and retain the market relying on that line.
While there are multiple posts here about panel alignment issues on the MDX I think the majority are from the first model year of the gen (2014, 2022) and that 'most' owners do 'not' have panel alignment issues. That still doesn't speak well for Acura though in my mind because there sb 'no' panel issues in the first place, even on the first model year. Having a misaligned panel indicates at least three major areas that failed - the engineering design of the panels and how they go together, the actual assembly processes that somehow allowed panels to be misaligned on the build, and a quality control issue where a QC inspector (including both people and automation) didn't catch the panel, or worse, they caught it but management decided to ship it anyway. Of course there are more failures also such as the dealership not catching the misalignment and selling the vehicle anyway through either ignorance of not inspecting or disinterest in the issue and just focusing on making the sale.
So it comes down to - we know that Acuras and some other manufacturers 'do' sell some vehicles with the panel misalignments and it's especially likely to occur on a first model year so we as buyers need to do a good inspection if it's something we care about. I'll do that inspection regardless of whether it's an Acura, BMW, Mercedes, Lexus, Hyundai, Dodge, Ford, GM, Tesla, etc. since it's an area I care about.